Jacketed Ribbon Blender – Mahavir A Jacketed Ribbon Blender is a robust, high-performance industrial mixer engineered for homogeneous blending of cohesive powders, free-flowing granules, and low-viscosity semi-solids. This mixer integrates thermal processing with mechanical agitation, making it ideal for both dry blending and temperature-sensitive formulations. Commonly deployed in pharmaceutical, nutraceutical, chemical, food, and cosmetic manufacturing, it ensures consistent product quality across batch or continuous operations. ________________________________________ Technical Composition and Working Principle: U-Shaped Mixing Trough: • Constructed from GMP-grade stainless steel (SS304/SS316L) or carbon steel, the trough provides an ergonomically designed enclosure optimized for material flow and discharge efficiency. Convoluted Helical Ribbon Agitator: • A double-helical agitator assembly, comprising inner and outer ribbons, rotates on a horizontally oriented shaft, creating a counter-current axial and radial flow. This ensures convection-based mixing, even for ingredients with disparate bulk densities and particle sizes. Thermal Jacket (Double-Walled Enclosure): • The trough is enveloped by a temperature-regulatable jacket, enabling indirect heat exchange through circulating mediums (steam, water, or thermal oil), crucial for applications requiring controlled heating, cooling, or drying. Drive Assembly: • Powered by a TEFC (Totally Enclosed Fan Cooled) electric motor and planetary or helical gearbox, ensuring uniform torque transmission and energy-efficient performance. Precision Discharge Valve: • Equipped with a pneumatically actuated or manually operated valve (butterfly, slide-gate, or flush bottom), allowing precise and contamination-free product discharge. ________________________________________ Functional Advantages: • ✅ Uniform Mixing Efficiency: High-shear action from ribbon dynamics provides micro-level uniformity across the entire batch volume. • ✅ Integrated Thermal Control: The jacketed configuration enables simultaneous mixing and thermal conditioning, optimizing process throughput. • ✅ Customizable Throughput: Available in capacities ranging from lab-scale (5 liters) to industrial-grade (10, 000+ liters), supporting scale-up validation and continuous processing. • ✅ Material Versatility: Suitable for hygroscopic powders, heat-labile compounds, binder-based granulation, and viscous pastes. • ✅ Sanitary Design: Features crevice-free interiors, mirror-polished surfaces, and easy disassembly, complying with cGMP and FDA standards. ________________________________________ Typical Industrial Applications: • Pharmaceuticals: Blending excipients, API powders, and granulation intermediates. • Food & Beverage: Mixing spice blends, premixes, nutritional supplements. • Chemicals: Compound formulations, pigment dispersions, polymer blends. • Cosmetics: Incorporation of powders, waxes, and emulsifiers in skin care and beauty products. • Agrochemicals & Animal Feed: Uniform mixing of premixes, micronutrients, and additives. Key word – Ribbon Blender, Ribbon Mixer, Reactor Ribbon Mixer, Reactor Ribbon Blender, Ribbon blender manufacturer in India, Ribbon mixer manufacturer in Gujarat, Ribbon blender manufacturer in Ahmadabad, Ribbon blender manufacturer in Vadodra, Ribbon blender manufacturer in Rajasthan, Ribbon blender manufacturer in Jaipur, Ribbon blender manufacturer in Udaipur, Ribbon blender manufacturer in Alwar, Ribbon blender manufacturer in Mumbai, Ribbon blender manufacturer in Ankleshwar, Ribbon blender manufacturer in Vapi, Ribbon blender manufacturer in Surat, Ribbon blender manufacturer in Hyderabad, Ribbon blender manufacturer in Chennai, Ribbon blender manufacturer in Bengaluru, Ribbon blender Exporter,